How to Draw a Cabinet Plan
Okay, allow's hear 'em—your excuses for not making those cabinets y'all could use everywhere from your kitchen to your workshop: "Oooh, they have doors." Relax. Yous can make doors using merely your tablesaw and a general-purpose bract to cut the joints.
"But…but, they have drawers!" Imagine making a elementary box without a top, and you lot're picturing most of the skills needed to make these drawers using only a tablesaw. You'll mount those boxes with uncomplicated glides that nearly install themselves and adjust to clean upwardly pocket-size installation errors. Then mount the drawer fronts to the boxes for expressionless-on alignments. No sweat.
"Umm, I have to go to the bathroom." Then take some measurements for a new bath vanity while yous're in in that location, and take hold of upwards with u.s. on the side by side folio.
Begin with the right cabinet dimensions
The sample base and wall cabinets shown below take these features to make building them as elementary as possible:
- The 3⁄4 " plywood case eliminates panel jointing, planing, and glue-ups.
- Face frames cover plywood edges. Overlaps on the sides let you lot fine-tune the cabinet width during installation.
- Plywood-panel doors and drawer fronts require no routed profiles.
- The drawer slides we recommend provide lots of mounting flexibility and the adventure to undo small-scale mistakes.
A word near materials
The cabinet cases shown here were made from birch-veneer, medium-density fiberboard (MDF)-core plywood for economy. Yous can instead use hardwood-veneer plywood, solid MDF, plain or melamine-covered particleboard, and solid woods. Double-check the material thickness before calculating cabinet sizes and cut dadoes and rabbets.
Build the face frame from solid wood to match or contrast with the sides. Choose clear, straight-grained wood, and assemble the frame before long later on machining to reduce warping.
Standards help you design
Over the years, cabinetmakers have standardized some cabinet dimensions based on practical considerations, such as the average elevation of people. You needn't adhere strictly to these, but vary them at your own gamble of discomfort.
- Standard base cabinets mensurate 34one⁄2 " high, for a 36"-high work surface with a 11⁄2 " countertop.
- At 24" deep, standard base cabinets allow you to bend over and reach in to retrieve annihilation at the back.
- Make cabinets as wide equally y'all like, but call back that the wider the doors, the greater the trend to rack and warp. As well, the wider the door, the more clearance you'll need in forepart of the cabinet.
- Standard wall cabinets measure 12" deep. Deeper cabinets hinder access to the countertop below.
- Wall cabinets commonly mount 18" above the base-cabinet countertop.
Fit the case to an opening
To allow built-in cabinets a margin for unsquare walls, design the example one⁄two " narrower than the opening between another cabinet and a wall or between two walls. Yous'll fill the gap with the face frame overlap on the sides.
To calculate role sizes for a base cabinet that'due south wider or narrower than the one above, follow this formula:
- Multiply the thickness of the plywood or MDF sides times 2.
- Decrease 3⁄4 " to allow for 2 3⁄eight "-deep dadoes joining the bottom to the sides.
- Subtract that number from the instance width.
Cut the cabinet bottom to that length. For instance, to make a cabinet 33three⁄four " wide using 3⁄iv " plywood, cut the instance bottom 33" long. To size the stretchers, use that same number minus the 3⁄4 " dado allowance. Calculate upper chiffonier sizes the aforementioned way.
Brand a no-fuss case using your tablesaw
For a base cabinet less than 4' wide, yous tin cutting all the parts except the back and toekick from one 3⁄iv "×4'×eight' sheet of plywood or MDF. Plywood thicknesses vary, though, so brand certain your fabric thickness measures a true 3⁄4 ", or adjust your office dimensions to achieve the final cabinet width.
Outset by ripping two side pieces to the cabinet depth (minus the frame thickness); so cutting them to length. Label them left and correct with pencil marks on the within faces. Now decrease the thickness of the dorsum from your fence setting, and cut the bottom panel to width. And then cut the bottom to length.
Using the plywood thickness to set the stacked dado width, cut a 3⁄8 "-deep dado on the inside face of each side piece to accept the lesser. You tin utilise the same setup to cut 3⁄8 "-deep rabbets along the inside dorsum border of the sides to accept the chiffonier back. Then notch the bottom front corner of both side pieces for the toe kick [below]. A toe kicking allows you lot to stand closer to a cabinet without bumping the front end with your feet.
Now cutting iv 2i⁄2 "-broad stretchers and a 3i⁄2 "-wide base block. Drill two pocket holes on both ends of each part. If you'll add together an adjustable shelf within the case, lay out and drill shelf pivot holes on both sides. For even spacing, brand a template from a piece of perforated hardboard as a drilling guide. Click here to picket a free video on how to drill shelf pin holes.
Putting information technology all together
A expressionless-square cabinet requires a dead-flat assembly surface to avert twisting the mucilage-up. First lay a side panel on your work surface with its dadoed face. Utilize glue to the dado and insert the bottom. Then mucilage the dado on the other side panel dado and mount information technology on the bottom. Support the other end of the side console with tiptop stretchers that you'll pocket-hole-spiral in place.
To summate the front drawer stretcher position, add together 1" to the summit of the drawer boxes yous'll make. Then cut ii stretchers that length to space the front drawer stretcher that altitude from the front tiptop stretcher and pocket-pigsty-screw the drawer stretcher in place [beneath].
Measure and heart the back drawer stretcher flush with the lesser of the front end drawer stretcher. Cheque for square, equally with the upper cabinet [below]. Subsequently the glue dries, cutting the back to fit. Then glue and smash it in identify.
Pocket holes simplify face up-frame assembly
You can join face frame parts using everything from dowels to half-laps to mortise-and-tenon joints, but we like pocket-hole joinery. Here's why:
- Machined or hand-cutting joints may brandish your skill, just they'll take longer to make than the case itself.
- They eliminate gluing and clamping.
- Though weaker than some cut joints, pocket-hole joints proceeds force after yous mount the frame on a example.
Cutting frame parts from straight-grain 3⁄4 "-thick stock 11⁄2 " or 2" broad, depending on the part. Why those sizes? Frame parts narrower than ane1⁄2 " don't mount easily to the case, while parts much wider than 2" interfere with access to the cabinet.
Cut your face frame parts
Begin past cutting 2"-wide stiles 1⁄8 " longer than the dimension from the toe kick cutout to the superlative of the instance (31" in this case). If you need to let for uneven walls, make the stiles 2i⁄4 " wide, and later on trim the overhangs on the sides to fit the opening. You'll likewise cut the centre rails beneath the drawers 2" wide.
From 11⁄2 "-wide stock, cut the top and bottom rail. To calculate the length of all three rail, measure the case width and add 1⁄four " for the two 1⁄eight " overhangs. From that number, subtract twice the stile width for the rail lengths. Rout a 1⁄8 " circular-over on the top inside border of the bottom track.
Position the heart track so its peak border is flush with the upper face of the middle stretcher. Cutting the upper and lower vertical dividers to fit betwixt the eye runway and the top and bottom rails. Using two pocket-hole screws at each articulation, assemble the frame [below]. The screws won't show after you lot glue the frame to the cabinet.
Glue the frame to the instance
Apply glue to the case edges; then center the frame between the case sides with the lower frame rails inside edge 1⁄eight " above the within confront of the case lesser. Check that the top stile ends sit flush with the elevation ends of the case sides. Clamp the frame in place, including the center rails to the drawer stretcher [below]. If you'll pigment the cabinet, save clamping fourth dimension by gluing and nailing the frame to the example. Then fill the holes.
Make these doable doors on your tablesaw
If y'all have put off learning to make cabinet doors, these piece of cake-to-cutting stub-tenon-and-groove joints will help yous overcome your door horror. Carve up the job into these six simple steps.
one) From 3⁄four × 2" blanks, cut two stiles to the door pinnacle (A) [drawing above].
2) From the overall width of your door, subtract 4" for the two two"-broad stiles (B), add together 3⁄iv " for the tenons, and cut the rails to that length (C).
3) Set your tablesaw blade acme to iii⁄8 " and position the contend to center a test piece on edge over the blade. Then cut a groove the length of the scrap. To ensure the groove is centered, turn the scrap end for finish, and make a second cutting [below]. Gradually move the debate away from the blade until you've cutting a centered groove to match the plywood panel thickness. Cut grooves in both stiles and rail.
4) A dado blade speeds cutting tenons on the rails, but multiple passes with a full general-purpose bract volition do just too. Ready the bract height to ane⁄4 ", then double-face-tape an extension to your miter judge and a spacer block to the contend almost iv" dorsum from the blade [below]. Adjust the contend until you cut a three⁄8 " tenon on test bit that but bottoms out in the stile grooves.
5) Cut the panel width (A) and length (E) a hair smaller than the infinite betwixt the stile and rails groove bottoms. If you'll stain the doors, stain the panels before assembling the frame.
6) Use glue to the tenons plus a dab centered in each frame part groove to continue the panel from rattling. Assemble and clamp the frame and console, measuring between diagonal corners to check for square.
At present mountain the doors on your cabinet
Thanks to their adjustability, European-style hinges make mounting doors as easy as assembling them. Brainstorm by drilling i3⁄eight " holes i⁄ii " deep with a Forstner fleck [below]. (European-style hinges require 35mm holes, only a i3⁄8 " bit is shut enough.)Nosotros positioned the holes 4ane⁄iv " from the pinnacle and bottom of the door for enough of clearance, with the center of the hole 13⁄16 " from the stile edge.
Place a hinge cup in a hole with the straight hinge edge parallel to the stile edge [below], and mark the center of the mounting screw slots. Then drill screw airplane pilot holes and install the hinge. Repeat for the other swivel.
Hold the door in position centered vertically in the opening, and mark each hinge screw mounting location (at the eye of each ellipsoidal hinge screw hole) along the frame edge. Drill pilot holes and screw the door to the frame. Refer to the hinge instructions for details on adjusting the door position.
How to take the horrors out of drawers
Imagine all the potential pitfalls about making drawers. Then imagine they don't exist—considering for this drawer, they don't:
- No router bits required. Cutting both halves of the articulation on your tablesaw.
- No fussy alignments. The false drawer front aligns separately from the box.
- No tricky drawer-glide installations. The hardware we recommend allows many ways to fine-tune the position.
From 1⁄two ×four" blanks, cut the sides to the drawer-box length—18" for the cabinet shown in the drawing at the top of this article. And then subtract 1" from the drawer opening width in the frame, and cutting the front end and back to that size (1211⁄16 " for this example).
On the bottom inside edge of each piece, cut a groove 1⁄4 " from the edge to have the drawer bottom. (Our drawer bottom sheets measured i⁄4 " thick.)
Fix your tablesaw fence ane⁄4 " from the edge of a 1⁄4 " dado blade set 1⁄4 " high, as shown in Step i below. Test the saw settings in scrap; then cut dadoes at both ends of the ii sides.
Adhere a i⁄4 " spacer to the rip contend, every bit shown in Step two above. It should simply touch the teeth of the blade. Next, rabbet both ends of the drawer forepart and dorsum to create a tenon that fits the side dadoes [below]. Tenons should fit dadoes snugly, with the outside faces of the front and back flush with the ends of the sides. Mucilage each tenon, assemble and clamp the drawer, and then bank check for foursquare.
Gather a frame-and-panel drawer front as you would a modest version of a cabinet door. So mount the glides [beneath] on the example and on the lower edge of the drawer box side co-ordinate to the production instructions. The plastic mounting bracket lets you adjust these slides upwards and downward and side-to-side for smooth-opening drawers. Make the front of the drawer box flush with the frame.
With the doors installed and aligned with each other, lay a spacer the width of the space between the doors and drawer fronts atop the door [below]. Use double-faced tape to the within confront of the drawer front, align it with the door, and press it against the drawer box. Then drill airplane pilot holes from the within front of the drawer box to the drawer forepart frame, and spiral on the front.
Make a template the size of the exposed console on the drawer front end, and center two mounting holes to suit your hardware. Place the template on the drawer front panel [below], and drill the hardware mounting holes. Then install the drawer pulls. Employ longer screws as needed for your hardware.
Put your finished cabinets to work
Remove the doors, drawers, and all hardware, and apply a finish. Move the cases into position where they'll be installed. Shim the bottom edges to level the cabinets and brand the face frame edges parallel with each other.
Clamp the cabinet face frames together while you lot screw them to the wall and each other, ensuring the faces are affluent. To recoup for the frame overlap, add a ane⁄4 " spacer between the cases toward their backs and betwixt the clamps [first photo beneath]. Then drill airplane pilot holes and screw the frames together [2d photo below] and the cabinets where you inserted the one⁄4 " spacers.
Side by side yous'll need a countertop sized to overlap the front end or both the forepart and sides about 1ane⁄2 –two". We fabricated ours from ii sheets of MDF edged with maple—a practical choice for shop use. In a kitchen or bath, though, countertop options include a butcherblock, plastic laminate, solid-surface, granite, and tile.
To concur the upper cabinet in place while y'all spiral it to the wall, make two 18"-tall temporary supports from scrap. Place them on 1⁄2 " spacers, and residuum the upper cabinet on the supports [below]. Later you screw the cabinet in place, slide out the one⁄ii " spacers to permit plenty room for the temporary supports to tilt out from under the cabinet.
Remount the doors and drawers, fill up your new cabinets, and start scouting other locations in your shop, garage, kitchen, or bath for new chiffonier-making opportunities.
Sources
Drawer glides: Blum 20" three-quarter extension glides no. B230M, $3.86 per pair. Rear drawer glide mounting bracket no. B0602300, $3.10 for ii, Woodworker'southward Hardware, 800-383-0130 wwhardware.com.
Hinges: Compact 38N Screw-On no. B038N355C.12 (2) for 3⁄4 " face frames, $2 each, Woodworker's Hardware.
Source: https://www.woodmagazine.com/make-cabinets-the-easy-way
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